CED Coating Plant in Pimpri-Chinchwad, Maharashtra
SEW Surface Coating Pvt. Ltd. designs, manufactures and installs CED (cathodic electro-deposition) coating plants for manufacturers in Pimpri-Chinchwad. Our factory is right here in Pune district, at Ranje on Kondhanpur Road, so Pimpri-Chinchwad buyers deal directly with the manufacturer, with no dealer in between.
CED is a water-based primer coating used mostly in automotive paint shops. Charged paint particles move to the component (the cathode) under a direct current, so paint reaches every corner of complex shapes. Un-deposited paint is rinsed and recovered through ultra-filtration (UF), and the film becomes hard after baking.
- Batch & Conveyorised
- UF Paint Recovery
- 1200+ hrs Salt Spray
- Factory in Pune
CED Coating Plants for Pimpri-Chinchwad's Manufacturing Industry
Pimpri-Chinchwad is the industrial heart of the Pune region. The Pimpri, Chinchwad and Bhosari MIDC estates grew around India's early commercial vehicle and two-wheeler plants, and today thousands of small and medium units here machine, press, fabricate and finish components for them.
In Pimpri-Chinchwad, demand for CED coating plants comes mainly from automotive and component makers, engineering and fabrication units and electrical and panel makers. CED primer gives uniform film thickness, full coverage inside box sections and sharp edges, and salt spray resistance of more than 1200 hours. Paint utilisation is close to 100 percent, and because the process is water-based it carries less fire risk than solvent coatings.
Chakan and Talegaon on the city's edge have added large OEM plants and supplier parks. Our factory is in Pune district, so Pimpri-Chinchwad customers can visit the works, and our engineers can reach your site the same day for layout studies and service.
Types of CED Coating Plants We Supply in Pimpri-Chinchwad
Batch Type (Dip Tanks)
Components are loaded in jigs and moved through dip tanks by hoist or PLC-controlled transporter.
Best for: Mixed components and medium volumes.
Continuous Conveyorised
An overhead conveyor carries parts through pretreatment, the CED tank, UF rinses and the baking oven without stopping.
Best for: High-volume automotive and component production.
Combination of Dip and Spray
Spray stages for cleaning and rinsing are combined with dip stages for phosphating and CED, to suit the part and output.
Best for: Lines that need both throughput and full coverage.
CED Coating Process Sequence
The CED process on our plants follows this sequence:
- LoadParts are hung on jigs or the conveyor.
- DegreaseRemoves oil and grease.
- Water Rinse 1 / 2Two rinses after degreasing.
- ActivationPrepares the surface for phosphating.
- PhosphateBuilds the conversion coating.
- DM Water Rinse 1 / 2Clean demineralised water rinses.
- CEDElectro-deposition of primer.
- UF 1 and UF 2Ultra-filtrate rinses recover un-deposited paint.
- DM Water Rinse 3Final rinse before baking.
- Baking OvenThe film is baked hard.
- UnloadParts are inspected and unloaded.
Fully automatic operation needs less manual effort and allows the film thickness to be controlled.
Advantages of CED Over Conventional Primer
Uniform coating
Controlled film thickness and better coverage on interior surfaces, complex shapes and sharp corners.
No runs or sags
No runs, sags or solvent boils, giving a consistent primer surface.
Corrosion resistance
Surface salt spray resistance lasts for more than 1200 hours.
About 100% paint utilisation
UF recovers un-deposited paint, which makes the process cost effective.
Safer and cleaner
Water-based process with less fire risk and fewer pollution and health hazards than solvent coatings.
Industries in Pimpri-Chinchwad That Use Our CED Coating Plants
Commercial Vehicles & Two-Wheelers
The city's OEMs and their tier-1 and tier-2 suppliers produce chassis parts, brackets, tanks and body components.
Typical requirement: Conveyorised CED line for chassis, brackets and body parts before topcoat.
Press Shops & Fabricators
Bhosari and Kudalwadi have a large base of press-shop and fabrication units working on contract.
Typical requirement: Batch CED for complex fabrications and tubular parts.
Electrical Enclosures
Enclosure and control panel makers in Bhosari and Pimpri need consistent, durable finishes.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
Racking & Storage
Industrial racking, bins and storage system makers process heavy sheet-metal parts.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
Motors & Electricals
Electric motor and electrical machine makers in the MIDC estates need varnishing and finishing.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
CED Coating Plant Specifications
| Plant types | Batch (dip tanks), continuous conveyorised, or combination of dip and spray |
|---|---|
| Process | Degrease, rinses, activation, phosphate, DM rinses, CED, UF 1 and UF 2, DM rinse, baking oven |
| Paint recovery | Ultra-filtration (UF) equipment |
| Material handling | Hoist, PLC-controlled transporter or overhead conveyor |
| Corrosion performance | Salt spray resistance of more than 1200 hours |
| Controls | Automatic operation; PLC and SCADA on request |
| Scope of supply | Design, manufacturing, erection and commissioning |
Final configuration is fixed after we study your component drawings, production rate and available floor space.
Built and Installed Within Pimpri-Chinchwad
Our factory is at Ranje, on Kondhanpur Road in Pune district. Equipment for Pimpri-Chinchwad customers is fabricated and pre-assembled there, delivered to your site by road, and erected and commissioned by our own team.
- Site visit and study of components, production rate and space
- Plant layout designed to fit minimum floor space
- Factory visit to see your plant under fabrication
- Delivery, erection and commissioning at your site
- Trial runs, operator guidance and after-sales service
Why Buyers in Pimpri-Chinchwad Choose SEW Surface Coating
In-house manufacturing since 1996
Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.
25+ years in coating systems
More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.
Layouts in minimum space
We specialise in fitting a complete line into the floor space you actually have.
Low running cost
Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).
Modern technology
Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.
Quick local service
With our team based in Pune, site visits, trouble-shooting and spares support for Pimpri-Chinchwad are quick and convenient.
Industrial Areas We Serve in and Around Pimpri-Chinchwad
CED Coating Plant in Pimpri-Chinchwad – Frequently Asked Questions
Are you a CED coating plant manufacturer in Pimpri-Chinchwad?
Yes. SEW Surface Coating Pvt. Ltd. manufactures CED coating plants at its own factory at Ranje, Kondhanpur Road, Pune, and has been doing so since 1996. We supply, erect and commission them for customers across Pimpri-Chinchwad and the rest of India.
What is CED coating?
Cathodic electro-deposition (CED) is a water-based primer coating. Charged paint particles move to the component under direct current, so paint reaches every corner, and the film becomes hard after baking.
What is the role of UF in a CED plant?
Ultra-filtration separates paint ingredients that do not form film and recovers un-deposited paint from the rinses, which gives close to 100 percent paint utilisation.
How much corrosion resistance does CED give?
The baked CED film gives surface salt spray resistance of more than 1200 hours.
Can the CED plant be automatic?
Yes. CED lines run on a PLC-controlled transporter or a continuous conveyor, with automatic operation and controlled film thickness.
Can I visit your factory before ordering?
Yes. Our works is in Pune district, so Pimpri-Chinchwad customers can visit us to discuss the layout and see equipment under fabrication. Call +91-99758 35066 to arrange a visit.
How do I get a quotation for a CED coating plant in Pimpri-Chinchwad?
Send your component size and weight, production rate and topcoat requirement through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.
Other Products We Supply in Pimpri-Chinchwad
- Pretreatment Plant in Pimpri-Chinchwad
- Water Drying Oven in Pimpri-Chinchwad
- Powder Coating Plant in Pimpri-Chinchwad
- Liquid Coating Plant in Pimpri-Chinchwad
- Varnish Plant in Pimpri-Chinchwad
- Transporter System in Pimpri-Chinchwad
- Pressurization Zone in Pimpri-Chinchwad
- Special Purpose Oven in Pimpri-Chinchwad
CED Coating Plants in Other Locations
- CED Coating Plant in Pune
- CED Coating Plant in Satara
- CED Coating Plant in Thane
- CED Coating Plant in Mumbai
- CED Coating Plant in Nashik
- CED Coating Plant in Aurangabad
- CED Coating Plant in Vapi
- CED Coating Plant in Kolhapur
CED Coating Plants – main product page | All locations we serve
Need a CED Coating Plant in Pimpri-Chinchwad?
Share your component size and weight, production rate and topcoat requirement. Our engineers will send a plant layout and technical offer for Pimpri-Chinchwad, and you are welcome to visit our Pune works.
Send Your Requirement Contact Us