Varnish Plant in Pimpri-Chinchwad, Maharashtra
SEW Surface Coating Pvt. Ltd. designs, manufactures and installs varnishing plants for manufacturers in Pimpri-Chinchwad. Our factory is right here in Pune district, at Ranje on Kondhanpur Road, so Pimpri-Chinchwad buyers deal directly with the manufacturer, with no dealer in between.
Varnish is a chemical used to insulate electrical goods such as motor windings, stators and transformer coils. A varnishing plant pre-heats the article in a moisture drying oven, dips it in varnish and then cures it in a varnish curing oven. Both ovens have solvent exhaust to maintain the LEL level.
- Moisture Drying Oven
- Varnish Curing Oven
- Solvent LEL Exhaust
- Factory in Pune
Varnish Plants for Pimpri-Chinchwad's Manufacturing Industry
Pimpri-Chinchwad is the industrial heart of the Pune region. The Pimpri, Chinchwad and Bhosari MIDC estates grew around India's early commercial vehicle and two-wheeler plants, and today thousands of small and medium units here machine, press, fabricate and finish components for them.
In Pimpri-Chinchwad, demand for varnish plants comes mainly from automotive and component makers, engineering and fabrication units and electrical and panel makers. Electrical windings must be free of moisture before they are varnished, and the varnish must be cured fully to give reliable insulation. Ovens with even air circulation and controlled temperature do both, batch after batch.
Chakan and Talegaon on the city's edge have added large OEM plants and supplier parks. Our factory is in Pune district, so Pimpri-Chinchwad customers can visit the works, and our engineers can reach your site the same day for layout studies and service.
Varnish Plant Equipment We Supply in Pimpri-Chinchwad
Moisture Drying Oven
An enclosed insulated chamber with an air-circulating blower and electrical heater. It heats the article before it is dipped in varnish, so moisture is driven out of the winding.
- Air circulation for even temperature
- Electrical heating
- Solvent evaporation exhaust to maintain LEL level
Varnish Curing Oven
After dipping in varnish, the article travels through this oven for a set time so the varnish cures on it. The chamber has an air-circulating blower with electrical heater.
- Air circulation for even temperature
- Electrical heating
- Solvent evaporation exhaust to maintain LEL level
Typical Varnishing Process
A standard varnishing line follows this sequence:
- LoadingWindings, stators or coils are loaded on trays or the conveyor.
- Moisture DryingPre-heating drives moisture out of the winding.
- Varnish DippingThe hot article is dipped in varnish.
- DrainingExcess varnish drips off before curing.
- Varnish CuringThe article is baked until the varnish cures.
- Cooling & UnloadingParts cool and are inspected.
Oven size, temperature and residence time are set to your varnish type and the size of your windings.
Industries in Pimpri-Chinchwad That Use Our Varnish Plants
Commercial Vehicles & Two-Wheelers
The city's OEMs and their tier-1 and tier-2 suppliers produce chassis parts, brackets, tanks and body components.
Typical requirement: Varnishing of alternator, starter and EV motor windings.
Press Shops & Fabricators
Bhosari and Kudalwadi have a large base of press-shop and fabrication units working on contract.
Typical requirement: Varnish plant for electrical windings and coils.
Electrical Enclosures
Enclosure and control panel makers in Bhosari and Pimpri need consistent, durable finishes.
Typical requirement: Varnish curing ovens for transformer coils and electrical windings.
Racking & Storage
Industrial racking, bins and storage system makers process heavy sheet-metal parts.
Typical requirement: Varnish plant for electrical windings and coils.
Motors & Electricals
Electric motor and electrical machine makers in the MIDC estates need varnishing and finishing.
Typical requirement: Moisture drying and varnish curing ovens for stators and armatures.
Varnish Plant Specifications
| Equipment | Moisture drying oven, varnish dipping and varnish curing oven |
|---|---|
| Construction | Enclosed insulated chamber |
| Heating | Electrical heaters with air-circulating blowers |
| Safety | Solvent evaporation exhaust system to maintain LEL level |
| Material handling | Trays, trolley or conveyor |
| Controls | Temperature controllers; PLC on request |
| Scope of supply | Design, manufacturing, erection and commissioning |
Final configuration is fixed after we study your component drawings, production rate and available floor space.
Built and Installed Within Pimpri-Chinchwad
Our factory is at Ranje, on Kondhanpur Road in Pune district. Equipment for Pimpri-Chinchwad customers is fabricated and pre-assembled there, delivered to your site by road, and erected and commissioned by our own team.
- Site visit and study of components, production rate and space
- Plant layout designed to fit minimum floor space
- Factory visit to see your plant under fabrication
- Delivery, erection and commissioning at your site
- Trial runs, operator guidance and after-sales service
Why Buyers in Pimpri-Chinchwad Choose SEW Surface Coating
In-house manufacturing since 1996
Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.
25+ years in coating systems
More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.
Layouts in minimum space
We specialise in fitting a complete line into the floor space you actually have.
Low running cost
Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).
Modern technology
Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.
Quick local service
With our team based in Pune, site visits, trouble-shooting and spares support for Pimpri-Chinchwad are quick and convenient.
Industrial Areas We Serve in and Around Pimpri-Chinchwad
Varnish Plant in Pimpri-Chinchwad – Frequently Asked Questions
Are you a varnish plant manufacturer in Pimpri-Chinchwad?
Yes. SEW Surface Coating Pvt. Ltd. manufactures varnish plants at its own factory at Ranje, Kondhanpur Road, Pune, and has been doing so since 1996. We supply, erect and commission them for customers across Pimpri-Chinchwad and the rest of India.
What is a varnish plant used for?
It insulates electrical goods such as motor windings, stators and transformer coils. The plant pre-heats the article, dips it in varnish and cures the varnish in an oven.
Why is a moisture drying oven needed?
Windings absorb moisture. The moisture drying oven heats the article before dipping so moisture is driven out and the varnish penetrates and bonds properly.
Are the ovens safe for solvent-based varnish?
Yes. Both ovens have a solvent evaporation exhaust system that keeps solvent concentration below the lower explosive limit (LEL).
Do you make other special ovens?
Yes. We also build special purpose ovens up to 800°C for baking, bonding, stress relieving and annealing.
Can I visit your factory before ordering?
Yes. Our works is in Pune district, so Pimpri-Chinchwad customers can visit us to discuss the layout and see equipment under fabrication. Call +91-99758 35066 to arrange a visit.
How do I get a quotation for a varnish plant in Pimpri-Chinchwad?
Send your winding or coil size and weight, varnish type and batch or hourly output through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.
Other Products We Supply in Pimpri-Chinchwad
- Pretreatment Plant in Pimpri-Chinchwad
- Water Drying Oven in Pimpri-Chinchwad
- Powder Coating Plant in Pimpri-Chinchwad
- Liquid Coating Plant in Pimpri-Chinchwad
- CED Coating Plant in Pimpri-Chinchwad
- Transporter System in Pimpri-Chinchwad
- Pressurization Zone in Pimpri-Chinchwad
- Special Purpose Oven in Pimpri-Chinchwad
Need a Varnish Plant in Pimpri-Chinchwad?
Share your winding or coil size and weight, varnish type and batch or hourly output. Our engineers will send a plant layout and technical offer for Pimpri-Chinchwad, and you are welcome to visit our Pune works.
Send Your Requirement Contact Us