CED Coating Plant in Vapi, Gujarat
SEW Surface Coating Pvt. Ltd. designs, manufactures and installs CED (cathodic electro-deposition) coating plants for manufacturers in Vapi, Gujarat. Every plant is built at our own works in Pune, Maharashtra, then erected and commissioned at your site in Vapi.
CED is a water-based primer coating used mostly in automotive paint shops. Charged paint particles move to the component (the cathode) under a direct current, so paint reaches every corner of complex shapes. Un-deposited paint is rinsed and recovered through ultra-filtration (UF), and the film becomes hard after baking.
- Batch & Conveyorised
- UF Paint Recovery
- 1200+ hrs Salt Spray
- Supplied across Vapi
CED Coating Plants for Vapi's Manufacturing Industry
Vapi, with Sarigam, Umbergaon and nearby Silvassa, forms one of western India's densest industrial corridors. Alongside chemicals and pharma, the belt has a large number of engineering, electrical, plastics and packaging units.
In Vapi, demand for CED coating plants comes mainly from electrical and panel makers, engineering and fabrication units and appliance and HVAC makers. CED primer gives uniform film thickness, full coverage inside box sections and sharp edges, and salt spray resistance of more than 1200 hours. Paint utilisation is close to 100 percent, and because the process is water-based it carries less fire risk than solvent coatings.
Silvassa in particular has many electrical and engineering manufacturers, and we have supplied SCADA-based technology in Silvassa. Vapi is about 330 km from our Pune works by road.
Types of CED Coating Plants We Supply in Vapi
Batch Type (Dip Tanks)
Components are loaded in jigs and moved through dip tanks by hoist or PLC-controlled transporter.
Best for: Mixed components and medium volumes.
Continuous Conveyorised
An overhead conveyor carries parts through pretreatment, the CED tank, UF rinses and the baking oven without stopping.
Best for: High-volume automotive and component production.
Combination of Dip and Spray
Spray stages for cleaning and rinsing are combined with dip stages for phosphating and CED, to suit the part and output.
Best for: Lines that need both throughput and full coverage.
CED Coating Process Sequence
The CED process on our plants follows this sequence:
- LoadParts are hung on jigs or the conveyor.
- DegreaseRemoves oil and grease.
- Water Rinse 1 / 2Two rinses after degreasing.
- ActivationPrepares the surface for phosphating.
- PhosphateBuilds the conversion coating.
- DM Water Rinse 1 / 2Clean demineralised water rinses.
- CEDElectro-deposition of primer.
- UF 1 and UF 2Ultra-filtrate rinses recover un-deposited paint.
- DM Water Rinse 3Final rinse before baking.
- Baking OvenThe film is baked hard.
- UnloadParts are inspected and unloaded.
Fully automatic operation needs less manual effort and allows the film thickness to be controlled.
Advantages of CED Over Conventional Primer
Uniform coating
Controlled film thickness and better coverage on interior surfaces, complex shapes and sharp corners.
No runs or sags
No runs, sags or solvent boils, giving a consistent primer surface.
Corrosion resistance
Surface salt spray resistance lasts for more than 1200 hours.
About 100% paint utilisation
UF recovers un-deposited paint, which makes the process cost effective.
Safer and cleaner
Water-based process with less fire risk and fewer pollution and health hazards than solvent coatings.
Industries in Vapi That Use Our CED Coating Plants
Electrical & Cables
Silvassa and Daman host many electrical equipment and switchgear manufacturers.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
Engineering & Fabrication
Fabricators supply process equipment to the corridor's chemical and pharma plants.
Typical requirement: Batch CED for complex fabrications and tubular parts.
Appliances & Consumer Goods
Appliance and consumer-goods makers process sheet-metal parts at volume.
Typical requirement: CED primer for appliance and HVAC parts that need high corrosion resistance.
Steel Furniture
Furniture and storage makers serve commercial and industrial buyers.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
Motors & Transformers
Motor and transformer makers need varnishing and finishing.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
CED Coating Plant Specifications
| Plant types | Batch (dip tanks), continuous conveyorised, or combination of dip and spray |
|---|---|
| Process | Degrease, rinses, activation, phosphate, DM rinses, CED, UF 1 and UF 2, DM rinse, baking oven |
| Paint recovery | Ultra-filtration (UF) equipment |
| Material handling | Hoist, PLC-controlled transporter or overhead conveyor |
| Corrosion performance | Salt spray resistance of more than 1200 hours |
| Controls | Automatic operation; PLC and SCADA on request |
| Scope of supply | Design, manufacturing, erection and commissioning |
Final configuration is fixed after we study your component drawings, production rate and available floor space.
From Our Pune Works to Vapi
Plants for Vapi are fabricated and pre-assembled at our factory in Ranje, Pune, about 330 km away by road. Equipment is dispatched by road and erected at your site by our team, followed by commissioning and trial runs.
- Site visit and study of components, production rate and space
- Plant layout and process design in minimum floor space
- Fabrication and assembly at our Pune factory
- Dispatch, erection and commissioning at your site
- Trial runs and after-sales service support
Why Buyers in Vapi Choose SEW Surface Coating
In-house manufacturing since 1996
Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.
25+ years in coating systems
More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.
Layouts in minimum space
We specialise in fitting a complete line into the floor space you actually have.
Low running cost
Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).
Modern technology
Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.
Erection to after-sales
We stay with the project from plant purchase through erection, commissioning and service support.
Industrial Areas We Serve in and Around Vapi
CED Coating Plant in Vapi – Frequently Asked Questions
Do you supply CED coating plants in Vapi?
Yes. SEW Surface Coating Pvt. Ltd. manufactures CED coating plants at its factory in Pune and supplies, erects and commissions them for customers across Vapi, Gujarat.
What is CED coating?
Cathodic electro-deposition (CED) is a water-based primer coating. Charged paint particles move to the component under direct current, so paint reaches every corner, and the film becomes hard after baking.
What is the role of UF in a CED plant?
Ultra-filtration separates paint ingredients that do not form film and recovers un-deposited paint from the rinses, which gives close to 100 percent paint utilisation.
How much corrosion resistance does CED give?
The baked CED film gives surface salt spray resistance of more than 1200 hours.
Can the CED plant be automatic?
Yes. CED lines run on a PLC-controlled transporter or a continuous conveyor, with automatic operation and controlled film thickness.
How is the plant delivered and installed in Vapi?
The plant is fabricated at our Pune works, about 330 km from Vapi by road. It is dispatched to your site, where our team erects and commissions it and carries out trial runs.
How do I get a quotation for a CED coating plant in Vapi?
Send your component size and weight, production rate and topcoat requirement through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.
Other Products We Supply in Vapi
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CED Coating Plants – main product page | All locations we serve
Need a CED Coating Plant in Vapi?
Share your component size and weight, production rate and topcoat requirement. Our engineers will send a plant layout and technical offer for Vapi.
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