CED Coating Plant in Satara, Maharashtra
SEW Surface Coating Pvt. Ltd. designs, manufactures and installs CED (cathodic electro-deposition) coating plants for manufacturers in Satara, Maharashtra. Every plant is built at our own works in Pune, Maharashtra, then erected and commissioned at your site in Satara.
CED is a water-based primer coating used mostly in automotive paint shops. Charged paint particles move to the component (the cathode) under a direct current, so paint reaches every corner of complex shapes. Un-deposited paint is rinsed and recovered through ultra-filtration (UF), and the film becomes hard after baking.
- Batch & Conveyorised
- UF Paint Recovery
- 1200+ hrs Salt Spray
- Supplied across Satara
CED Coating Plants for Satara's Manufacturing Industry
Satara district sits on the Pune–Bengaluru highway just south of our works. Satara MIDC, Lonand and the fast-growing Shirwal belt host engineering, auto component, food-processing and packaging units, and Karad has a long-established engineering base.
In Satara, demand for CED coating plants comes mainly from automotive and component makers, engineering and fabrication units and agricultural equipment makers. CED primer gives uniform film thickness, full coverage inside box sections and sharp edges, and salt spray resistance of more than 1200 hours. Paint utilisation is close to 100 percent, and because the process is water-based it carries less fire risk than solvent coatings.
Many companies have moved into Shirwal and Lonand from Pune for space and cost advantages. Satara is about 110 km from Pune and close to our Ranje factory, so site visits and service are quick.
Types of CED Coating Plants We Supply in Satara
Batch Type (Dip Tanks)
Components are loaded in jigs and moved through dip tanks by hoist or PLC-controlled transporter.
Best for: Mixed components and medium volumes.
Continuous Conveyorised
An overhead conveyor carries parts through pretreatment, the CED tank, UF rinses and the baking oven without stopping.
Best for: High-volume automotive and component production.
Combination of Dip and Spray
Spray stages for cleaning and rinsing are combined with dip stages for phosphating and CED, to suit the part and output.
Best for: Lines that need both throughput and full coverage.
CED Coating Process Sequence
The CED process on our plants follows this sequence:
- LoadParts are hung on jigs or the conveyor.
- DegreaseRemoves oil and grease.
- Water Rinse 1 / 2Two rinses after degreasing.
- ActivationPrepares the surface for phosphating.
- PhosphateBuilds the conversion coating.
- DM Water Rinse 1 / 2Clean demineralised water rinses.
- CEDElectro-deposition of primer.
- UF 1 and UF 2Ultra-filtrate rinses recover un-deposited paint.
- DM Water Rinse 3Final rinse before baking.
- Baking OvenThe film is baked hard.
- UnloadParts are inspected and unloaded.
Fully automatic operation needs less manual effort and allows the film thickness to be controlled.
Advantages of CED Over Conventional Primer
Uniform coating
Controlled film thickness and better coverage on interior surfaces, complex shapes and sharp corners.
No runs or sags
No runs, sags or solvent boils, giving a consistent primer surface.
Corrosion resistance
Surface salt spray resistance lasts for more than 1200 hours.
About 100% paint utilisation
UF recovers un-deposited paint, which makes the process cost effective.
Safer and cleaner
Water-based process with less fire risk and fewer pollution and health hazards than solvent coatings.
Industries in Satara That Use Our CED Coating Plants
Auto Components
Shirwal and Lonand host component makers supplying Pune's OEMs.
Typical requirement: Conveyorised CED line for chassis, brackets and body parts before topcoat.
Engineering & Fabrication
Karad and Satara MIDC have a long-established engineering base.
Typical requirement: Batch CED for complex fabrications and tubular parts.
Agricultural Equipment
Sugar-belt and farm-equipment makers process heavy fabricated parts.
Typical requirement: Batch CED with transporter for tractor and implement parts.
Electrical & Panels
Panel and electrical makers need consistent enclosure finishes.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
Pumps & Motors
Pump and motor makers in the region coat castings and housings.
Typical requirement: Batch or conveyorised CED line sized to the component and output.
CED Coating Plant Specifications
| Plant types | Batch (dip tanks), continuous conveyorised, or combination of dip and spray |
|---|---|
| Process | Degrease, rinses, activation, phosphate, DM rinses, CED, UF 1 and UF 2, DM rinse, baking oven |
| Paint recovery | Ultra-filtration (UF) equipment |
| Material handling | Hoist, PLC-controlled transporter or overhead conveyor |
| Corrosion performance | Salt spray resistance of more than 1200 hours |
| Controls | Automatic operation; PLC and SCADA on request |
| Scope of supply | Design, manufacturing, erection and commissioning |
Final configuration is fixed after we study your component drawings, production rate and available floor space.
From Our Pune Works to Satara
Plants for Satara are fabricated and pre-assembled at our factory in Ranje, Pune, about 110 km away by road. Equipment is dispatched by road and erected at your site by our team, followed by commissioning and trial runs.
- Site visit and study of components, production rate and space
- Plant layout and process design in minimum floor space
- Fabrication and assembly at our Pune factory
- Dispatch, erection and commissioning at your site
- Trial runs and after-sales service support
Why Buyers in Satara Choose SEW Surface Coating
In-house manufacturing since 1996
Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.
25+ years in coating systems
More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.
Layouts in minimum space
We specialise in fitting a complete line into the floor space you actually have.
Low running cost
Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).
Modern technology
Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.
Erection to after-sales
We stay with the project from plant purchase through erection, commissioning and service support.
Industrial Areas We Serve in and Around Satara
CED Coating Plant in Satara – Frequently Asked Questions
Do you supply CED coating plants in Satara?
Yes. SEW Surface Coating Pvt. Ltd. manufactures CED coating plants at its factory in Pune and supplies, erects and commissions them for customers across Satara, Maharashtra.
What is CED coating?
Cathodic electro-deposition (CED) is a water-based primer coating. Charged paint particles move to the component under direct current, so paint reaches every corner, and the film becomes hard after baking.
What is the role of UF in a CED plant?
Ultra-filtration separates paint ingredients that do not form film and recovers un-deposited paint from the rinses, which gives close to 100 percent paint utilisation.
How much corrosion resistance does CED give?
The baked CED film gives surface salt spray resistance of more than 1200 hours.
Can the CED plant be automatic?
Yes. CED lines run on a PLC-controlled transporter or a continuous conveyor, with automatic operation and controlled film thickness.
How is the plant delivered and installed in Satara?
The plant is fabricated at our Pune works, about 110 km from Satara by road. It is dispatched to your site, where our team erects and commissions it and carries out trial runs.
How do I get a quotation for a CED coating plant in Satara?
Send your component size and weight, production rate and topcoat requirement through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.
Other Products We Supply in Satara
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- CED Coating Plant in Kolhapur
- CED Coating Plant in Mumbai
- CED Coating Plant in Thane
- CED Coating Plant in Nashik
- CED Coating Plant in Aurangabad
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CED Coating Plants – main product page | All locations we serve
Need a CED Coating Plant in Satara?
Share your component size and weight, production rate and topcoat requirement. Our engineers will send a plant layout and technical offer for Satara.
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