Manufacturer · Supplier · Installer · Nashik

CED Coating Plant in Nashik, Maharashtra

SEW Surface Coating Pvt. Ltd. designs, manufactures and installs CED (cathodic electro-deposition) coating plants for manufacturers in Nashik, Maharashtra. Every plant is built at our own works in Pune, Maharashtra, then erected and commissioned at your site in Nashik.

CED is a water-based primer coating used mostly in automotive paint shops. Charged paint particles move to the component (the cathode) under a direct current, so paint reaches every corner of complex shapes. Un-deposited paint is rinsed and recovered through ultra-filtration (UF), and the film becomes hard after baking.

  • Batch & Conveyorised
  • UF Paint Recovery
  • 1200+ hrs Salt Spray
  • Supplied across Nashik
Request a Quotation +91-99758 35066 / 73871 11066
CED Coating Plant by SEW Surface Coating for Nashik
CED coating plant process sequence
Since 1996In-house manufacturing in Pune
1200+ HoursSalt spray resistance of CED film
TurnkeyDesign, erection & commissioning
About 210 kmBy road from our Pune works
Nashik market

CED Coating Plants for Nashik's Manufacturing Industry

Nashik is a major automotive and electrical manufacturing centre in north Maharashtra. Satpur and Ambad MIDCs host large vehicle, tractor and electrical equipment plants along with a deep supplier base, and Sinnar and Gonde have added newer engineering units.

In Nashik, demand for CED coating plants comes mainly from automotive and component makers, electrical and panel makers and agricultural equipment makers. CED primer gives uniform film thickness, full coverage inside box sections and sharp edges, and salt spray resistance of more than 1200 hours. Paint utilisation is close to 100 percent, and because the process is water-based it carries less fire risk than solvent coatings.

Component makers here supply OEMs in Nashik, Pune and Aurangabad, and many add in-house finishing to meet OEM quality norms. Nashik is about 210 km from our Pune works.

Our range

Types of CED Coating Plants We Supply in Nashik

Batch Type (Dip Tanks)

Components are loaded in jigs and moved through dip tanks by hoist or PLC-controlled transporter.

Best for: Mixed components and medium volumes.

Continuous Conveyorised

An overhead conveyor carries parts through pretreatment, the CED tank, UF rinses and the baking oven without stopping.

Best for: High-volume automotive and component production.

Combination of Dip and Spray

Spray stages for cleaning and rinsing are combined with dip stages for phosphating and CED, to suit the part and output.

Best for: Lines that need both throughput and full coverage.

Process

CED Coating Process Sequence

The CED process on our plants follows this sequence:

  1. LoadParts are hung on jigs or the conveyor.
  2. DegreaseRemoves oil and grease.
  3. Water Rinse 1 / 2Two rinses after degreasing.
  4. ActivationPrepares the surface for phosphating.
  5. PhosphateBuilds the conversion coating.
  6. DM Water Rinse 1 / 2Clean demineralised water rinses.
  7. CEDElectro-deposition of primer.
  8. UF 1 and UF 2Ultra-filtrate rinses recover un-deposited paint.
  9. DM Water Rinse 3Final rinse before baking.
  10. Baking OvenThe film is baked hard.
  11. UnloadParts are inspected and unloaded.

Fully automatic operation needs less manual effort and allows the film thickness to be controlled.

Advantages

Advantages of CED Over Conventional Primer

Uniform coating

Controlled film thickness and better coverage on interior surfaces, complex shapes and sharp corners.

No runs or sags

No runs, sags or solvent boils, giving a consistent primer surface.

Corrosion resistance

Surface salt spray resistance lasts for more than 1200 hours.

About 100% paint utilisation

UF recovers un-deposited paint, which makes the process cost effective.

Safer and cleaner

Water-based process with less fire risk and fewer pollution and health hazards than solvent coatings.

Applications in Nashik

Industries in Nashik That Use Our CED Coating Plants

Automotive & Tractors

Satpur and Ambad host vehicle and tractor plants with a large tier-1 and tier-2 base.

Typical requirement: Conveyorised CED line for chassis, brackets and body parts before topcoat.

Electrical Equipment

Switchgear, transformer and electrical component makers are a key part of Nashik's industry.

Typical requirement: Batch or conveyorised CED line sized to the component and output.

Agricultural Equipment

Implement and agri-machinery makers serve the region's large farming economy.

Typical requirement: Batch CED with transporter for tractor and implement parts.

Engineering & Fabrication

Sinnar and Gonde have engineering and fabrication units supplying OEMs.

Typical requirement: Batch CED for complex fabrications and tubular parts.

Motors & Transformers

Transformer and motor makers need varnishing and coating of windings and tanks.

Typical requirement: Batch or conveyorised CED line sized to the component and output.

Technical overview

CED Coating Plant Specifications

Plant typesBatch (dip tanks), continuous conveyorised, or combination of dip and spray
ProcessDegrease, rinses, activation, phosphate, DM rinses, CED, UF 1 and UF 2, DM rinse, baking oven
Paint recoveryUltra-filtration (UF) equipment
Material handlingHoist, PLC-controlled transporter or overhead conveyor
Corrosion performanceSalt spray resistance of more than 1200 hours
ControlsAutomatic operation; PLC and SCADA on request
Scope of supplyDesign, manufacturing, erection and commissioning

Final configuration is fixed after we study your component drawings, production rate and available floor space.

Delivery & installation

From Our Pune Works to Nashik

Plants for Nashik are fabricated and pre-assembled at our factory in Ranje, Pune, about 210 km away by road. Equipment is dispatched by road and erected at your site by our team, followed by commissioning and trial runs.

  • Site visit and study of components, production rate and space
  • Plant layout and process design in minimum floor space
  • Fabrication and assembly at our Pune factory
  • Dispatch, erection and commissioning at your site
  • Trial runs and after-sales service support
Why SEW

Why Buyers in Nashik Choose SEW Surface Coating

In-house manufacturing since 1996

Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.

25+ years in coating systems

More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.

Layouts in minimum space

We specialise in fitting a complete line into the floor space you actually have.

Low running cost

Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).

Modern technology

Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.

Erection to after-sales

We stay with the project from plant purchase through erection, commissioning and service support.

Coverage

Industrial Areas We Serve in and Around Nashik

  • Satpur MIDC
  • Ambad MIDC
  • Sinnar MIDC
  • Malegaon MIDC (Sinnar)
  • Gonde MIDC
  • Igatpuri
  • Dindori
  • Vilholi
  • Ozar
FAQ

CED Coating Plant in Nashik – Frequently Asked Questions

Do you supply CED coating plants in Nashik?

Yes. SEW Surface Coating Pvt. Ltd. manufactures CED coating plants at its factory in Pune and supplies, erects and commissions them for customers across Nashik, Maharashtra.

What is CED coating?

Cathodic electro-deposition (CED) is a water-based primer coating. Charged paint particles move to the component under direct current, so paint reaches every corner, and the film becomes hard after baking.

What is the role of UF in a CED plant?

Ultra-filtration separates paint ingredients that do not form film and recovers un-deposited paint from the rinses, which gives close to 100 percent paint utilisation.

How much corrosion resistance does CED give?

The baked CED film gives surface salt spray resistance of more than 1200 hours.

Can the CED plant be automatic?

Yes. CED lines run on a PLC-controlled transporter or a continuous conveyor, with automatic operation and controlled film thickness.

How is the plant delivered and installed in Nashik?

The plant is fabricated at our Pune works, about 210 km from Nashik by road. It is dispatched to your site, where our team erects and commissions it and carries out trial runs.

How do I get a quotation for a CED coating plant in Nashik?

Send your component size and weight, production rate and topcoat requirement through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.

Need a CED Coating Plant in Nashik?

Share your component size and weight, production rate and topcoat requirement. Our engineers will send a plant layout and technical offer for Nashik.

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