Liquid Coating Plant in Satara, Maharashtra
SEW Surface Coating Pvt. Ltd. designs, manufactures and installs liquid coating (painting) plants for manufacturers in Satara, Maharashtra. Every plant is built at our own works in Pune, Maharashtra, then erected and commissioned at your site in Satara.
A liquid coating plant applies wet paint by spraying or dipping and then cures it in an oven. We build dry booths, side draft and downdraft water-wall booths, dip painting tanks and paint curing ovens with solvent exhaust, along with the pretreatment and conveyor the line needs.
- Dry & Water Wall Booths
- Dip Painting Tanks
- Paint Curing Ovens
- Supplied across Satara
Liquid Coating Plants for Satara's Manufacturing Industry
Satara district sits on the Pune–Bengaluru highway just south of our works. Satara MIDC, Lonand and the fast-growing Shirwal belt host engineering, auto component, food-processing and packaging units, and Karad has a long-established engineering base.
In Satara, demand for liquid coating plants comes mainly from automotive and component makers, engineering and fabrication units and agricultural equipment makers. Liquid paint is still the right choice for heavy fabrications, large structures, special colours and parts that cannot take the cure temperature of powder. A well-designed booth captures overspray safely, keeps the painter's area clean and gives an even finish.
Many companies have moved into Shirwal and Lonand from Pune for space and cost advantages. Satara is about 110 km from Pune and close to our Ranje factory, so site visits and service are quick.
Types of Liquid Painting Booths We Supply in Satara
Dip Painting Tank
The conveyor carries the article through the paint tank for the required time. The article is coated and then cured in the paint curing oven.
Best for: Simple-shaped parts in high volume where a uniform primer or single coat is needed.
Side Draft Water Wall Booth
An MS/SS panel enclosure with a constant-flow water wall behind the article. Overspray paint flows down with the water into the washing chamber while air is drawn from the side. The operator stands outside the booth.
Best for: Conveyorised and batch type plants.
Downdraft Water Wall Booth
Air is drawn from the top to the bottom of the booth, with a constant-flow water wall at the floor. Overspray flows with the water into the washing chamber. The operator walks inside the booth around the article.
Best for: Heavy articles and large fabrications.
Dry Booth
Recommended where the painting workload is low or the components are very small. It uses mechanical filters, which can be cleaned and reused, or replaceable paper filters.
Best for: Low volumes, small parts and medium articles on an overhead conveyor.
Paint Curing Ovens
The paint curing oven is an enclosed, insulated chamber with air-circulating blowers and a heating system. A solvent evaporation exhaust system maintains the solvent LEL level for safe operation.
Batch Type Oven
Painted articles are loaded on a trolley and pushed inside. After the baking schedule, the doors are opened and the trolley is taken out.
Best for: Mixed jobs and heavy fabrications.
Conveyorised Conventional Oven
The conveyor carries articles through the chamber for the required time, so parts come out cured continuously.
Best for: Continuous painting lines.
Conveyorised Camel Back Oven
Entry and exit are cut out parallel to the ground so hot air stays inside and heat loss is reduced.
Best for: Lines where fuel saving is a priority.
Equipment Supplied With the Liquid Coating Plant
Pretreatment Plant
Dip or spray pretreatment cleans and phosphates the metal surface so the coating adheres well and resists corrosion.
Water Drying Oven
Dries parts completely after the final rinse, since moisture left on the surface spoils the finish.
Pressurization Zone
Fresh air filtered in two or three stages is delivered around the booth to keep dust off the components.
Transporter System
PLC-controlled transporter that moves jobs through the tanks on a programmed cycle, giving priority to critical tanks.
Industries in Satara That Use Our Liquid Coating Plants
Auto Components
Shirwal and Lonand host component makers supplying Pune's OEMs.
Typical requirement: Water wall booths with conveyorised paint curing oven for auto parts.
Engineering & Fabrication
Karad and Satara MIDC have a long-established engineering base.
Typical requirement: Downdraft water wall booth with batch oven for heavy fabrications.
Agricultural Equipment
Sugar-belt and farm-equipment makers process heavy fabricated parts.
Typical requirement: Downdraft or side draft booth with batch oven for implements and tractor parts.
Electrical & Panels
Panel and electrical makers need consistent enclosure finishes.
Typical requirement: Spray booth and paint curing oven matched to part size and output.
Pumps & Motors
Pump and motor makers in the region coat castings and housings.
Typical requirement: Side draft booth with batch oven for pump and valve bodies.
Liquid Coating Plant Specifications
| Booth types | Dry booth, side draft water wall, downdraft water wall |
|---|---|
| Dip painting | Conveyorised dip painting tank |
| Construction | MS / SS panel enclosure |
| Overspray control | Constant-flow water wall or mechanical / paper filters |
| Curing ovens | Batch type, conveyorised conventional and conveyorised camel back |
| Safety | Solvent evaporation exhaust system to maintain LEL level |
| Material handling | Trolley, overhead conveyor or transporter |
| Clean-room option | Pressurization zone with two or three-stage filtered air |
| Scope of supply | Design, manufacturing, erection and commissioning |
Final configuration is fixed after we study your component drawings, production rate and available floor space.
From Our Pune Works to Satara
Plants for Satara are fabricated and pre-assembled at our factory in Ranje, Pune, about 110 km away by road. Equipment is dispatched by road and erected at your site by our team, followed by commissioning and trial runs.
- Site visit and study of components, production rate and space
- Plant layout and process design in minimum floor space
- Fabrication and assembly at our Pune factory
- Dispatch, erection and commissioning at your site
- Trial runs and after-sales service support
Why Buyers in Satara Choose SEW Surface Coating
In-house manufacturing since 1996
Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.
25+ years in coating systems
More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.
Layouts in minimum space
We specialise in fitting a complete line into the floor space you actually have.
Low running cost
Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).
Modern technology
Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.
Erection to after-sales
We stay with the project from plant purchase through erection, commissioning and service support.
Industrial Areas We Serve in and Around Satara
Liquid Coating Plant in Satara – Frequently Asked Questions
Do you supply liquid coating plants in Satara?
Yes. SEW Surface Coating Pvt. Ltd. manufactures liquid coating plants at its factory in Pune and supplies, erects and commissions them for customers across Satara, Maharashtra.
Which painting booth should I choose?
A dry booth suits low volumes and small parts. A side draft water wall booth suits conveyorised and batch plants where the operator stands outside. A downdraft water wall booth suits heavy articles, with the operator walking around the part inside the booth.
How does a water wall booth work?
A constant flow of water runs down the wall behind the article. Overspray paint is drawn into the water and carried to the washing chamber, keeping the booth and exhaust clean.
Why does a paint curing oven need solvent exhaust?
Liquid paints release solvent vapour while curing. The exhaust system keeps solvent concentration below the lower explosive limit (LEL) for safe operation.
Can you supply pretreatment with the painting plant?
Yes. We supply the pretreatment plant, water drying oven, painting booth, curing oven and conveyor as a complete line.
How is the plant delivered and installed in Satara?
The plant is fabricated at our Pune works, about 110 km from Satara by road. It is dispatched to your site, where our team erects and commissions it and carries out trial runs.
How do I get a quotation for a liquid coating plant in Satara?
Send your component size and weight, paint type, production rate and available space through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.
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Need a Liquid Coating Plant in Satara?
Share your component size and weight, paint type, production rate and available space. Our engineers will send a plant layout and technical offer for Satara.
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