Manufacturer · Supplier · Installer · Jamshedpur

CED Coating Plant in Jamshedpur, Jharkhand

SEW Surface Coating Pvt. Ltd. designs, manufactures and installs CED (cathodic electro-deposition) coating plants for manufacturers in Jamshedpur, Jharkhand. Every plant is built at our own works in Pune, Maharashtra, then erected and commissioned at your site in Jamshedpur.

CED is a water-based primer coating used mostly in automotive paint shops. Charged paint particles move to the component (the cathode) under a direct current, so paint reaches every corner of complex shapes. Un-deposited paint is rinsed and recovered through ultra-filtration (UF), and the film becomes hard after baking.

  • Batch & Conveyorised
  • UF Paint Recovery
  • 1200+ hrs Salt Spray
  • Supplied across Jamshedpur
Request a Quotation +91-99758 35066 / 73871 11066
CED Coating Plant by SEW Surface Coating for Jamshedpur
CED coating plant process sequence
Since 1996In-house manufacturing in Pune
1200+ HoursSalt spray resistance of CED film
TurnkeyDesign, erection & commissioning
About 1,650 kmBy road from our Pune works
Jamshedpur market

CED Coating Plants for Jamshedpur's Manufacturing Industry

Jamshedpur is one of India's oldest industrial cities, built around steel and commercial vehicles. Adityapur Industrial Area and Gamharia host hundreds of auto-component, forging and fabrication units that supply the city's large OEMs.

In Jamshedpur, demand for CED coating plants comes mainly from automotive and component makers, steel structure fabricators and engineering and fabrication units. CED primer gives uniform film thickness, full coverage inside box sections and sharp edges, and salt spray resistance of more than 1200 hours. Paint utilisation is close to 100 percent, and because the process is water-based it carries less fire risk than solvent coatings.

Component and fabrication makers here need pretreatment and coating to OEM standards. Jamshedpur is about 1,650 km from our Pune works by road.

Our range

Types of CED Coating Plants We Supply in Jamshedpur

Batch Type (Dip Tanks)

Components are loaded in jigs and moved through dip tanks by hoist or PLC-controlled transporter.

Best for: Mixed components and medium volumes.

Continuous Conveyorised

An overhead conveyor carries parts through pretreatment, the CED tank, UF rinses and the baking oven without stopping.

Best for: High-volume automotive and component production.

Combination of Dip and Spray

Spray stages for cleaning and rinsing are combined with dip stages for phosphating and CED, to suit the part and output.

Best for: Lines that need both throughput and full coverage.

Process

CED Coating Process Sequence

The CED process on our plants follows this sequence:

  1. LoadParts are hung on jigs or the conveyor.
  2. DegreaseRemoves oil and grease.
  3. Water Rinse 1 / 2Two rinses after degreasing.
  4. ActivationPrepares the surface for phosphating.
  5. PhosphateBuilds the conversion coating.
  6. DM Water Rinse 1 / 2Clean demineralised water rinses.
  7. CEDElectro-deposition of primer.
  8. UF 1 and UF 2Ultra-filtrate rinses recover un-deposited paint.
  9. DM Water Rinse 3Final rinse before baking.
  10. Baking OvenThe film is baked hard.
  11. UnloadParts are inspected and unloaded.

Fully automatic operation needs less manual effort and allows the film thickness to be controlled.

Advantages

Advantages of CED Over Conventional Primer

Uniform coating

Controlled film thickness and better coverage on interior surfaces, complex shapes and sharp corners.

No runs or sags

No runs, sags or solvent boils, giving a consistent primer surface.

Corrosion resistance

Surface salt spray resistance lasts for more than 1200 hours.

About 100% paint utilisation

UF recovers un-deposited paint, which makes the process cost effective.

Safer and cleaner

Water-based process with less fire risk and fewer pollution and health hazards than solvent coatings.

Applications in Jamshedpur

Industries in Jamshedpur That Use Our CED Coating Plants

Commercial Vehicle Components

Adityapur's suppliers make chassis, cabin and axle parts for truck OEMs.

Typical requirement: Conveyorised CED line for chassis, brackets and body parts before topcoat.

Steel & Structures

Steel and structural makers process heavy sections.

Typical requirement: Batch or conveyorised CED line sized to the component and output.

Forging & Fabrication

Forging and fabrication units supply heavy industry.

Typical requirement: Batch CED for complex fabrications and tubular parts.

Railway & Heavy Engineering

Wagon and heavy-engineering makers process large assemblies.

Typical requirement: Batch or conveyorised CED line sized to the component and output.

Electrical & Panels

Panel makers serve steel and power plants.

Typical requirement: Batch or conveyorised CED line sized to the component and output.

Technical overview

CED Coating Plant Specifications

Plant typesBatch (dip tanks), continuous conveyorised, or combination of dip and spray
ProcessDegrease, rinses, activation, phosphate, DM rinses, CED, UF 1 and UF 2, DM rinse, baking oven
Paint recoveryUltra-filtration (UF) equipment
Material handlingHoist, PLC-controlled transporter or overhead conveyor
Corrosion performanceSalt spray resistance of more than 1200 hours
ControlsAutomatic operation; PLC and SCADA on request
Scope of supplyDesign, manufacturing, erection and commissioning

Final configuration is fixed after we study your component drawings, production rate and available floor space.

Delivery & installation

From Our Pune Works to Jamshedpur

Plants for Jamshedpur are fabricated and pre-assembled at our factory in Ranje, Pune, about 1,650 km away by road. Equipment is dispatched by road and erected at your site by our team, followed by commissioning and trial runs.

  • Site visit and study of components, production rate and space
  • Plant layout and process design in minimum floor space
  • Fabrication and assembly at our Pune factory
  • Dispatch, erection and commissioning at your site
  • Trial runs and after-sales service support
Why SEW

Why Buyers in Jamshedpur Choose SEW Surface Coating

In-house manufacturing since 1996

Our own fabrication unit in Pune gives one-roof control over design, quality and delivery commitments.

25+ years in coating systems

More than two and a half decades of experience in powder and liquid painting systems for automobile, appliance, electrical, furniture and other industries.

Layouts in minimum space

We specialise in fitting a complete line into the floor space you actually have.

Low running cost

Plants are engineered for low fuel consumption, with options such as camel back ovens, solar-assisted heating and Waste Heat Recovery Systems (WHRS).

Modern technology

Nano-technology spray pretreatment, PLC-controlled transporters and SCADA monitoring are part of our installed base.

Erection to after-sales

We stay with the project from plant purchase through erection, commissioning and service support.

Coverage

Industrial Areas We Serve in and Around Jamshedpur

  • Adityapur Industrial Area
  • Gamharia
  • Burmamines
  • Golmuri
  • Chandil
  • Kandra
  • Ranchi
  • Bokaro
FAQ

CED Coating Plant in Jamshedpur – Frequently Asked Questions

Do you supply CED coating plants in Jamshedpur?

Yes. SEW Surface Coating Pvt. Ltd. manufactures CED coating plants at its factory in Pune and supplies, erects and commissions them for customers across Jamshedpur, Jharkhand.

What is CED coating?

Cathodic electro-deposition (CED) is a water-based primer coating. Charged paint particles move to the component under direct current, so paint reaches every corner, and the film becomes hard after baking.

What is the role of UF in a CED plant?

Ultra-filtration separates paint ingredients that do not form film and recovers un-deposited paint from the rinses, which gives close to 100 percent paint utilisation.

How much corrosion resistance does CED give?

The baked CED film gives surface salt spray resistance of more than 1200 hours.

Can the CED plant be automatic?

Yes. CED lines run on a PLC-controlled transporter or a continuous conveyor, with automatic operation and controlled film thickness.

How is the plant delivered and installed in Jamshedpur?

The plant is fabricated at our Pune works, about 1,650 km from Jamshedpur by road. It is dispatched to your site, where our team erects and commissions it and carries out trial runs.

How do I get a quotation for a CED coating plant in Jamshedpur?

Send your component size and weight, production rate and topcoat requirement through our enquiry page, or call +91-99758 35066. Our engineers will prepare a layout and technical offer.

Need a CED Coating Plant in Jamshedpur?

Share your component size and weight, production rate and topcoat requirement. Our engineers will send a plant layout and technical offer for Jamshedpur.

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